HSY Electric Chain Hoist

HSY Electric Chain Hoist

Gearbox is one of the most crucial components of an electric hoist. For any electrical operation, the gearbox has to be designed for long and continuous working. We recommend the usage of a helical gearbox lubricated with oil.

  • Product Introduction
Company Introduction

 

Henan Zhongzao Industry Co., Ltd has a registered capital of 10 million yuan, which is located in Changyuan City, Henan Province, and we are professional manufacturer and seller of crane accessories.Our main products include crane spreader, crane hook sets, pulley sets, rolling pulleys etc.The company covers an area of 9600 square meters and has R & D technical team with rich practical experience and strong development ability.

 

Why Choose Us

Technical team

We have 6 professional engineers and a R&D technical team with rich practical experience and strong development capabilities.

 

Advanced equipment

The company has a complete manufacturing process and tooling for crane parts and 52 sets of processing equipment. It can produce Φ200mm-Φ2000mm ring forged pulleys, rolled pulleys, forged pulleys and other pulley sets and pulley specifications.

Rich experience

The company was established in 2012 and has more than 10 years of production experience and 5 years of export experience.

Our certificate

ISO9001, ISO4001, ISO45001

 

 

 

CD And MD Electric Wire Rope Hoist

CD and MD Electric Wire Rope Hoist

Model CD1 and MD1 wire rope electric hoist is small-sized lifting equipment, which can be mounted on single beam, bridge, gantry and arm cranes. With slight modification, it can also used as a winch. It is widely used in factories, mines, harbors, warehouse and shops, essential in raising working efficiency and improving working conditions.

Fixed Electric Wire Rope Hoist

Fixed Electric Wire Rope Hoist

The crane has carried out a number of technical innovation and optimization design on the original basis to improve the performance, safety and reliability of the crane. Through the detailed analysis of the main components of the crane, the working principle and advantages are expounded, which provides a useful reference for the development and application of similar products.

Explosion Proof Electric Wire Rope Hoist

Explosion Proof Electric Wire Rope Hoist

Explosion-proof electric hoist is the explosion-proof lifting equipment designed and manufactured by the latest explosion-proof standard in China. Its explosion-proof form is "explosion-proof type". The exposed explosion-proof parts of the calabash are made of special spark-free materials, and the explosion-proof performance is safe and reliable.

Heavy Mining Wire Rope Electric Hoist

Heavy Mining Wire Rope Electric Hoist

Model: HC,HM
capacity: 16~32 Ton
height: 6~30 m

Electric Wire Rope Hoist in Clean Room

Electric Wire Rope Hoist in Clean Room

It employs motor of hoisting mechanism and reducer imported from Germany. The integrated and compact design of hoisting motor, reducer, reel and limit switch saves space for the user. Modular design increases the reliability of mechanism meanwhile reduces the time and cost for maintaining

European Type Wire Rope Electric Hoist

European Type Wire Rope Electric Hoist

European electric hoist is a special lifting equipment installed on overhead cranes and gantry cranes. European hoist has the characteristics of small volume, light weight, simple operation, and convenient use, and is used in industrial and mining enterprises, storage terminals, and other places.

European Type Electric Wire Rope Hoist

European Type Electric Wire Rope Hoist

Protection grade of electric motor is Grade IP55,and insulation grade is F
Lifting hook group with safety caps
Environment temperature:-20~+40℃

Low Clearance Electric Chain Hoist

Low Clearance Electric Chain Hoist

Lifting height: as per customer demands
Trolley travel: hook/manual/electric
Ambient temperature: -20℃~45℃

Crane End Beam

Crane End Beam

Reducer box+motor +brake three-in-one optimization integration design.The end beam is formed by rectangular steel pipe or welding, which is processed and formed in a single position by CNC machine tool. Steel material Q345B.

 

What is HSY Electric Chain Hoist

 

HSY Electric Chain Hoist are quintessential equipment in the realm of material handling, essential in numerous industries where heavy lifting is a daily task. These apparatuses are vital for lifting and relocating hefty items, reducing manual labor and enhancing workflow efficiency. But what exactly is an electric chain hoist, and how does it manage to bring about such notable operational benefits? Let's delve into the dynamics, functionalities, and applications of this remarkable invention.

 

Benefits of HSY Electric Chain Hoist
 

Improved Efficiency and Productivity

An HSY electric chain fall hoist is a powerful tool that can greatly improve efficiency and productivity in various industries. This type of hoist is designed to lift heavy loads vertically, making it ideal for tasks such as construction, manufacturing, and warehouse operations. By automating the lifting process, an HSY electric chain fall hoist reduces the need for manual labor and allows workers to focus on other important tasks. With its ability to handle heavy loads with ease, this hoist can significantly speed up the workflow, resulting in increased productivity and cost savings.

Enhanced Safety and Control

Safety is a top priority in any workplace, especially when it involves heavy lifting. An HSY electric chain fall hoist offers enhanced safety features that help prevent accidents and injuries. It is equipped with overload protection to prevent excessive weight from being lifted, reducing the risk of equipment failure. Additionally, these hoists often have built-in limit switches that automatically stop the lifting process once the load reaches a certain height, ensuring that it does not exceed safe limits. The precise control provided by an HSY electric chain fall hoist also minimizes the chances of load swinging or slipping, further enhancing safety.

Versatility and Adaptability

HSY Electric chain fall hoists are available in various capacities, allowing them to handle a wide range of loads. Whether you need to lift a few hundred pounds or several tons, there is a hoist that suits your specific requirements. These hoists can be easily adjusted to different lifting heights, making them versatile for various applications. Additionally, they can be installed in different locations, such as overhead cranes or gantry systems, providing flexibility in the workplace. The adaptability of HSY electric chain fall hoists makes them an excellent choice for industries with diverse lifting needs.

Compact and Space-Saving Design

One of the advantages of an HSY electric chain fall hoist is its compact and space-saving design. Unlike traditional manual chain hoists, which require a significant amount of space to operate, HSY electric chain fall hoists can be installed in compact areas. This is particularly beneficial in facilities with limited space, as it allows for efficient use of available floor space. The compact design also makes these hoists portable, enabling them to be used in different areas of the workplace as needed. Overall, the space-saving design of HSY electric chain fall hoists offers convenience and flexibility in various environments.

 

Application of HSY Electric Chain Hoist

 

Industrial field
HSY electric chain hoist is a commonly used lifting equipment in industrial places. It can lift or lower goods through wire ropes or chains. In the industrial production process, it is used to lift objects that are heavy, large or difficult to handle manually, such as mechanical equipment, steel plates, pipes, cables, etc. Electric hoists are also widely used in mining sites such as coal mines and iron ores, and can be used to hoist raw materials such as ore and limestone to conveyor belts, vehicles, etc. In port bottom operations, heavy objects such as containers can be hoisted to ships.

 

Construction sector
HSY electric chain hoist plays an important role in the construction process of large buildings and is used to lift heavy objects such as concrete, steel, and glass to the top of the building for installation. At the same time, it can also be used for unloading objects in building demolition work. For lifting and transporting small objects inside and outside buildings, electric hoists are also an efficient and fast tool and are widely used in transporting construction materials inside buildings and outside construction sites. At the same time, it can also be used as a simple freight elevator to lift items inside and outside the building vertically.

 

Aviation sector
In aircraft repair and maintenance work, HSY electric chain hoist plays an important role in lifting objects with heavy weight and difficult operation. Parts that need to be disassembled and replaced, such as engines, wings, etc., need to be lifted at high altitude with the help of electric hoists. In the aviation manufacturing industry, electric hoists are also widely used. It can be used to lift heavy parts, entire fuselage and other components, which is faster and safer than traditional manual lifting methods.

 

Ship field
In the field of shipbuilding, HSY electric chain hoists are also widely used. Many equipment on board require debugging and maintenance, and electric hoists are required for lifting. In addition, electric hoists are also one of the important equipment when loading and unloading cargo at ports.

 

 
Components of HSY Electric Chain Hoist
 

 

Limit Switch
Mishaps and accidents can occur at any time at the time of lifting your weights. A limit switch is one of the safety features of an electric chain hoist to prevent mishaps. This switch can stop your load lifting process while the weight of your load has crossed the limit. Thus, to avoid the risk of over lifting, the electric chain hoist automatically stops its functions. It is one of the impressive features of modern hoist systems.

 

Motor brake
Motor brakes are one of the most notable features of electric chain hoists. Reputed hoist manufacturers always add the best quality motor brakes to their systems. The reliable brakes ensure the safe management of heavy loads. These brakes enable your hoists to sustain the load. Moreover, they can control the loading process at any point. Your workers will be able to control your loads safely. The function of motor brakes differs from that of the control brakes. While motor brakes retain loads, control brakes delay moving loads. Motor brakes rely on friction, caused between mating surfaces, for stopping loads. They also turn out braking torque and friction. There is an electrical coil to move the friction face with the application of voltage.

 

Helical Gearbox
Gearbox is one of the most crucial components of an electric hoist. For any electrical operation, the gearbox has to be designed for long and continuous working. We recommend the usage of a helical gearbox lubricated with oil. Beware of the pseudo chain hoist manufacturers, using manual chain pulley block with motors and selling it as motorized chain hoist.

 

Carbon Steel in Hook
It is another useful feature, as it prevents issues to the hook when you are overloading the system. However, a hook latch must have a connection with a hook. It prevents loads from falling in the absence of connection.

 

Friction Clutch System
The best electric chain hoist needs to have a friction clutch system to prevent any mishap. Moreover, this system manages overloads and prevents electric hoists from accepting a high amount of load. In the absence of a friction clutch mechanism, you cannot find force for controlling your system. Thus, it will finally result in serious mishaps. However, when you have bought hoists from a reliable company, like LOADMATE, you will surely find this feature in their products.

 

How to Choose HSY Electric Chain Hoist

 

Capacity
First we'll need to know the weight of whatever it is you are picking up? Once we have this number we will round up to the nearest 1/4 ton, 1/2 ton, or ton. Depending on the manufacturer, the 1/4 ton and 1/2 ton increments will usually stop being offered after 3 tons of capacity. What does this mean for you? If your load is just over 3 tons in weight (6,000 lbs), you may have to upgrade to a 4 Ton chain hoist to ensure a safe pick and proper functioning of your new chain hoist.

 

Lift
Next we'll need to determine the amount of lift your application requires. To determine lift you will need to know two critical pieces of information. First, where will your chain hoist hang from; and secondly where will the load to be picked be located in relation to the chain hoist. Finding your lift number will be nothing more than subtracting the resting location of the item to be picked from the hanging location of the hoist. For example, if your item to be picked is located on the factory floor, and the beam the chain hoist sits on is at a height of 22 feet, then you will need at least 22 feet of chain lift with your new hoist. When in doubt, always add a couple feet of lift to be safe; chain is sold by the foot and it can not be added to the existing chain.

 

Speed
Next we'll need to determine the speed in which you would like to lift your item. This can be a tough decision to make for someone who does not have a lot of experience with lifting, and may best be left to a professional to answer. Traditional speeds can range from just a couple (2 or 3) feet per minute to 16 and 32 feet per minute. Some new hoists, especially air hoists can lift around 100′ per minute.

 

Incoming Power
Next we need to determine your power source. If you will be using single phase power, you will have to determine if the volt supply is 115 (what we find in our homes) or 230 (what our home dryers plug in to and often found in small machine and carpentry shops). Larger factories and industrial workplaces will usually be running on three phase power; three phase voltages range from 208, 230, 460, and 575. If you do not have this information, you should reach out to your power supply company; choosing the wrong voltage can instantly fry your new hoist, costing you thousands of dollars in replacement costs before you even get to use it.

 

Control Voltage
In line with the above question, you will need to determine which control voltage you prefer to send to the handheld pendant. This is usually one of two options, 115 volt or 24 volt. If possible, 24 volt is the desired option for safety.

 

Six Tips on HSY Electric Chain Hoist Usage
Electric Wire Rope Hoist in Clean Room
European Type Wire Rope Electric Hoist
Heavy Mining Wire Rope Electric Hoist
Fixed Electric Wire Rope Hoist

Installation of an electric chain block.
Electric chain blocks are frequently installed on the I-beam track, and the track must be fitted at both ends of the block to prevent misuse and hoist derailment. It is best to have a height at both ends of the I-track orbit, a dependable durable cushion or a baffle with a rubber block, and the I-beam track should not extend outside. Optional design, a rain protection device can be installed if the electric chain block is used for outdoor application.

 

I-beam track to meet the grounding line criteria
When someone touches the hook and the I-beam rail ground wire cross-sectional area is too small or there is no ground wire, there is a risk of electric shock. As a result, the I-beam rail grounding wire must be connected; the specifications are normally 4-5mm diameter bare copper or a cross-section of not less than 25mm flat steel, and it should be patrolled on a regular basis.

 

The proper application of limiters and guide rope
The limiter limits the lift of the electric chain block, preventing the hook from rising too high against the reel or descending too quickly to pull the wire rope off. The rope is mounted on the sleeve of the rope slot and rotates axially with the sleeve to align the wire rope on the sleeve and collide with the stop plate on the lever, ensuring the safe operation of the electric chain block. Limiter, guide rope are essential electric chain block security accessories that may effectively avoid top bad guards and litter accidents.

 

Proper wire rope refueling maintenance techniques
The proper way of refueling is to apply oil ( steel wire grease or thin oil is your choice but not the butter, which should not be used ) to the reel or pulley on the subject of the vertex, so that it is naturally sucked into the rope.

 

Stick to a mobile method of operation
Some of the electric chain hoist units used to improve the operator's working conditions will be put in the hoist on the control box moved to the wall fastened, the operator can sit in the chair "remote control command," at the same time, increasing the likelihood of an accident. As a result, the control box to be put in the electric chain block, the control line cannot be too lengthy, so that operators in horizontal operation with the gourd movement, both at any moment to supervise the functioning of equipment, but also to avoid accidents.

 

Rigorous adherence to a regular maintenance system
Electric chain blocks and other lifting equipment must be maintained on a regular basis in accordance with safety rules. Wear parts must be replaced on a regular basis, in addition to ordinary maintenance of the gourd (including the repair of electrical components). Overhaul, to rigorously adhere to debugging methods, qualified before usage.

 

How to Maintain HSY Electric Chain Hoist

 

● The maintenance frequency of the HSY Electric Chain Hoist should be determined based on the actual use of the hoist.Old gourds are heavily worn and contain a lot of dirt, so they require more maintenance. New gourds show little or no wear or contamination and require only routine maintenance. Routine care means wiping it with a dry cloth after use and placing it in a dry and ventilated place.

 

● If the gear oil level of the HSY Electric Chain Hoist reaches 500 hours after starting operation, check whether the lubricating oil quantity is sufficient. In the third month, check the lubricating oil regularly. If it is insufficient, add more oil.

 

● The HSY electric hoist chain should be lubricated with engine oil. In dusty factories, engine oil should be used, and the chain should be regularly cleaned of foreign objects and the end guide groove group to ensure smooth operation of the chain.If the HSY electric chain hoist is not used for a long time, it should be rustproofed, cleaned and maintained, and run up and down for 1-3 minutes to maintain its performance.

 

● To maintain the chain of the HSY electric chain hoist, lubricate it with engine oil. In dusty factories, use engine oil and regularly remove foreign objects from the chain and limit the guide groove group to ensure smooth operation of the chain. Select lubricating oil with guaranteed quality and quantity. You can refer to the original electric chain hoist with the trolley supplier manufacturer for the type of lubricating oil brand.

 

● When using the HSY electric chain hoist outdoors, please install rainproof equipment on the hoist to prevent rainwater from entering the machine. Always keep the parts of the electric chain hoist dry. To maintain hoist performance, immediately move the hoist away from humid areas, high temperature areas and chemical areas.

 

Our Factory

 

Henan Zhongzao Industry Co., Ltd has a registered capital of 10 million yuan, which is located in Changyuan City, Henan Province, and we are professional manufacturer and seller of crane accessories.Our main products include crane spreader, crane hook sets, pulley sets, rolling pulleys etc.The company covers an area of 9600 square meters and has R & D technical team with rich practical experience and strong development ability.

 

Factory pictures
 

 

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Certificate
 

 

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FAQ
 

 

Q: What precautions should be taken during chain hoist?

A: Do not use the chain hoist to move people. Do not leave this equipment unattended while lifting a load. Spinning, twisting or trying to move the load horizontally is prohibited. The Chain hoist is only intended to lift a load vertically.

Q: How do you maintain an electric chain hoist?

A: Debris and rust are the most common sources of chain wear. If there's too much buildup of grit or rust, the chain can become difficult to move or stiff. Depending on what your chain hoist is used for, you should dismantle it completely for cleaning and oiling once or twice a year.

Q: Why is my electric hoist going down but not up?

A: Possible Solution: (i) Check connections with the wiring diagram. (ii) Check connections to switch and replace any damaged or faulty capacitor. (iii) Consult owners manual for specific instructions for hoist.. Electric hoist hook lowers but will not raise.

Q: What are the common rated capacities for electric chain hoists?

A: Manual chain hoists typically have lifting capacities ranging from 0.5 to 20 tons, while electric chain hoists can lift loads from 0.125 tons to over 50 tons, with some specialized models lifting up to 100 tons.

Q: What is the duty cycle of an electric hoist?

A: For those unaware, a duty cycle refers to the duration of time equipment can operate within one hour. For instance, an electric hoist with a 25-percent duty cycle can run uninterrupted for 15 minutes before requiring a cool-down period.

Q: What is the lifting speed of electric hoist?

A: Lifting speeds are generally of the range 0.5 mtr/min to 15 mtr/min. It should be very critically handled as a little bit of carelessness might lead to hazards and accidents in the industries. The speed of the hoists depends on the weight of the materials to be lifted, i.e., the lifting capacity.

Q: What is the voltage of an electric hoist?

A: Electric hoists of different voltages are available, 220v hoist, 380v hoist, 400v hoist, 415v hoist, 440v hoist, etc. Electric hoist with ≤1 KV, <1kv, and <50v are all available. Check electric hoist voltage overview to select the electric hoist with right voltage to your application.

Q: Can you use a chain hoist sideways?

A: No, you shouldn't use a chain hoist to pull horizontally. Chain hoists are primarily designed for vertical lifting. Using them to pull horizontally can risk equipment damage and safety hazards. Instead, use a trolley, winch, or puller for vertical horizontal pulling.

Q: What is the load chain of an electric hoist?

A: Load chain is a specific type of chain that is used in electric chain hoists, pneumatic hoists, and manual chain hoists, aka come-alongs. It is specifically designed to lift loads vertically and move through the lifting mechanism without kinking or tangling.

Q: How do you maintain a chain hoist?

A: Proper lubrication: Apply lubricant at the designated points, in accordance with the manufacturer's recommendations, to keep the chain running smoothly and prevent premature wear. Cleaning and removing obstructions: Keep chain hoists clean, by removing dirt, debris or obstructions that could affect their performance.

Q: When should you not use a hoist?

A: For instance, if the patient has fragile skin or any pressure sores, you could end up aggravating the condition by hoisting them. There may be another less harmful way of moving the patient without causing them any further injuries.

Q: How long does a chain hoist last?

A: What is the expected lifetime of a hoist? Hoists, whether they are electric chain hoists, manual chain hoists, electric wire rope hoists or electric belt hoists are all manufactured with 10 years of serviceable life before a major overhaul or replacement is required.

Q: What are the two types of inspections that can be performed on hoists?

A: Frequent Inspections - Pre-work inspections that are completed before actual use of the hoist. Periodic Inspections - Preventive maintenance which is completed at least annually in addition to the manufacturer's specifications.

Q: What is the difference between electric winch and electric hoist?

A: As mentioned earlier, hoists can only lift loads up and down vertically, while winches are more versatile when it comes to the direction of load travel. Since winches use wire rope and hoists more commonly use chains, winches are better for long-distance applications, while hoists are better for short lifts.Electric chain hoists have very obvious benefits over using manual chain hoists (chain blocks), they are safer, quicker and far more convenient.

Q: Can a chain hoist be used at an angle?

A: Chain blocks are designed for lifting loads vertically and should not be used for horizontal or angle hoisting. 15. Extreme temperatures will reduce the durability of the hoist. Loads should be hoisted or lowered very slowly and carefully in extreme temperatures.

Q: Which chain hoist is most efficient?

A: Electric Chain Hoists: In many settings, an electric hoist is your best option. Although electric hoists can only lift a capacity of up to 10 tons (less than that of a hand chain hoist), it's faster and can provide you longer heights of lift.

Q: What are hoist safety rules?

A: Most of the safety precautions for operating a hoist are common sense ones: plan your lift ahead of time, make sure the machine is in good condition before you use it, do not make it lift anything heavier than its safe working load, ensure that the load is securely attached, and make sure also no one can walk

Q: What is the safety factor of a chain hoist?

A: Hoists are designed to provide a 4 to 1 safety factor. Supporting structures and load-attaching devices used in conjunction with this hoist must provide an adequate safety factor to handle the rated load, plus the weight of the hoist and attached equipment.

Q: How often does lifting equipment need to be load tested?

A: 4.6 Overhead hoists/cranes, trolley/monorail and portable chain hoists shall be 125% load tested (1.25 x Rating) prior to first use, after rework, and annually thereafter with written, dated signed comprehensive inspection every 30 days covering hooks, ropes, and brakes.

Q: Why is my electric hoist going down but not up?

A: Possible Solution: (i) Check connections with the wiring diagram. (ii) Check connections to switch and replace any damaged or faulty capacitor. (iii) Consult owners manual for specific instructions for hoist.. Electric hoist hook lowers but will not raise.

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