DHP Electric Chain Hoist

DHP Electric Chain Hoist

At the core of the electric chain hoist's operation is the electric motor, which initiates the lifting process. When the operator commands the hoist to lift a load via the control pendant, the electric motor springs to life. It draws electrical energy, which it converts into mechanical energy. This conversion is crucial for the ensuing steps of the lifting process.

  • Product Introduction
Company Introduction

 

Henan Zhongzao Industry Co., Ltd has a registered capital of 10 million yuan, which is located in Changyuan City, Henan Province, and we are professional manufacturer and seller of crane accessories.Our main products include crane spreader, crane hook sets, pulley sets, rolling pulleys etc.The company covers an area of 9600 square meters and has R & D technical team with rich practical experience and strong development ability.

 

Why Choose Us

Technical team

We have 6 professional engineers and a R&D technical team with rich practical experience and strong development capabilities.

 

Advanced equipment

The company has a complete manufacturing process and tooling for crane parts and 52 sets of processing equipment. It can produce Φ200mm-Φ2000mm ring forged pulleys, rolled pulleys, forged pulleys and other pulley sets and pulley specifications.

Rich experience

The company was established in 2012 and has more than 10 years of production experience and 5 years of export experience.

Our certificate

ISO9001, ISO4001, ISO45001

 

 

 

CD And MD Electric Wire Rope Hoist

CD and MD Electric Wire Rope Hoist

Model CD1 and MD1 wire rope electric hoist is small-sized lifting equipment, which can be mounted on single beam, bridge, gantry and arm cranes. With slight modification, it can also used as a winch. It is widely used in factories, mines, harbors, warehouse and shops, essential in raising working efficiency and improving working conditions.

Fixed Electric Wire Rope Hoist

Fixed Electric Wire Rope Hoist

The crane has carried out a number of technical innovation and optimization design on the original basis to improve the performance, safety and reliability of the crane. Through the detailed analysis of the main components of the crane, the working principle and advantages are expounded, which provides a useful reference for the development and application of similar products.

Explosion Proof Electric Wire Rope Hoist

Explosion Proof Electric Wire Rope Hoist

Explosion-proof electric hoist is the explosion-proof lifting equipment designed and manufactured by the latest explosion-proof standard in China. Its explosion-proof form is "explosion-proof type". The exposed explosion-proof parts of the calabash are made of special spark-free materials, and the explosion-proof performance is safe and reliable.

Heavy Mining Wire Rope Electric Hoist

Heavy Mining Wire Rope Electric Hoist

Model: HC,HM
capacity: 16~32 Ton
height: 6~30 m

Electric Wire Rope Hoist in Clean Room

Electric Wire Rope Hoist in Clean Room

It employs motor of hoisting mechanism and reducer imported from Germany. The integrated and compact design of hoisting motor, reducer, reel and limit switch saves space for the user. Modular design increases the reliability of mechanism meanwhile reduces the time and cost for maintaining

European Type Wire Rope Electric Hoist

European Type Wire Rope Electric Hoist

European electric hoist is a special lifting equipment installed on overhead cranes and gantry cranes. European hoist has the characteristics of small volume, light weight, simple operation, and convenient use, and is used in industrial and mining enterprises, storage terminals, and other places.

European Type Electric Wire Rope Hoist

European Type Electric Wire Rope Hoist

Protection grade of electric motor is Grade IP55,and insulation grade is F
Lifting hook group with safety caps
Environment temperature:-20~+40℃

Low Clearance Electric Chain Hoist

Low Clearance Electric Chain Hoist

Lifting height: as per customer demands
Trolley travel: hook/manual/electric
Ambient temperature: -20℃~45℃

Crane End Beam

Crane End Beam

Reducer box+motor +brake three-in-one optimization integration design.The end beam is formed by rectangular steel pipe or welding, which is processed and formed in a single position by CNC machine tool. Steel material Q345B.

 

What is DHP Electric Chain Hoist

 

Electric hoists are material handling equipment used for lifting, lowering, and transporting materials and products. They are powered by an electric motor and have a controller to adjust the lifting parameters. They are efficient in carrying heavy loads and can perform lifting tasks in which the use of conveyors and cranes is impractical and not feasible. The other types of hoists based on the driving mechanism are the pneumatic hoists (or air hoists), hydraulic hoists, and manual hoists.

 

Benefits of DHP Electric Chain Hoist
 

Durable and Reliable

These sophisticated machines are crafted by Chain Pulley Block Manufacturer with top-notch material and precision engineering tactics, making them durable and versatile. These solid and vivid machines can perform daily operational activities of industrial applications, assuring long-term performance and minimal downtime. With proper maintenance and care, DHP electric chain hoists have rendered long-lasting solutions for many years and are considered a worthwhile investment for industries.

Versatility and Adaptability

DHP Electric chain hoist industrial equipment is known for its versatility, and the equipment performs various tasks, including lifting, lowering, or positioning heavy loads. DHP Electric chain hoists have adjustable features and modular design, allowing for customising specific requirements, from precise assembly line work to challenging construction projects. This adaptability and modern design feature of electric chain hoists have become preferable for many businesses where evolving operational needs demand dynamic lifting solutions.

Improved Safety Standards

Safety plays a significant role in industrial applications and DHP DHP electric chain hoists are excellent. It boasts advanced safety features, which include emergency stop mechanisms and overload protection. However, these safety features reduce the risk of injuries and accidents. Moreover, the equipment enclosed design structure reduces the likelihood of entanglement or mishaps caused by external factors. DHP Electric chain hoists mitigate risk and protect property by following strict safety rules, ensuring a safe working environment for operators and onlookers.

Reduce Maintenance Requirements

DHP Electric chain hoists do not require frequent maintenance and care because of their sealed components and fewer moving parts. These parts are durable and less prone to wear and tear. Proper lubrication and routine inspections enhance the lifespan of equipment, increase productivity, and reduce downtime and maintenance costs in the long run. So forth, this is a great deal worth investing every penny for businesses or industries.

 

Application of DHP Electric Chain Hoist

 

Manufacturing Facilities

In manufacturing, DHP electric chain hoists are essential for assembling heavy machinery, moving parts through production lines, and maintaining equipment. Their precision and control facilitate smooth operations, minimizing downtime.

01

Construction Sites

DHP Electric chain hoists play a critical role in construction projects, used for lifting building materials, steel beams, and pre-fabricated sections. Their robustness and ability to handle heavy loads make them indispensable on the construction site.

02

Warehousing and Logistics

In warehousing, DHP electric chain hoists are used to load and unload goods, move inventory, and organize storage areas efficiently. Their speed and reliability improve logistics operations, enhancing throughput and storage capacity.

03

Automotive Industry

The automotive sector relies on electric chain hoists for engine installation, vehicle assembly, and parts handling. Their precision ensures components are placed accurately, maintaining high standards of production.

04

Entertainment Industry

DHP Electric chain hoists are also used in the entertainment industry for setting up stages, moving sets, and rigging lighting equipment. Their ability to maneuver loads precisely and safely is crucial in creating dynamic and complex stage setups.

05

 

Components of DHP Electric Chain Hoist

 

Motor
The DHP electric chain hoist is powered by an DHP electric motor. The motor provides the necessary torque and power to lift the load by driving the lifting mechanism.

 

Chain
The lifting mechanism of the hoist consists of a chain, usually made of steel, that is used to lift and lower the load. The chain is attached to the hoist's lifting hook and is wound around a lifting drum.

 

Lifting Hook
The lifting hook is the component that directly connects to the load being lifted. It is usually equipped with a safety latch or latch lock to secure the load during lifting.
Lifting Drum: The lifting drum is a cylindrical component around which the chain is wound. The motor drives the lifting drum to raise or lower the load.

 

Gearbox
The gearbox is a set of gears that help to control the speed and torque of the hoist. It helps to optimize the lifting process and ensures smooth and controlled movement of the load.

 

Control Panel
The control panel is where the operator can control the hoist's functions. It typically includes buttons or switches for lifting, lowering, and stopping the hoist. Some advanced hoists may also have electronic controls and display panels for precise adjustments and load monitoring.

 

Brake
DHP Electric chain hoists are equipped with brakes that provide a mechanical lock when the motor is not in operation. The brake helps to prevent unintended movement and ensures the load remains stable and secure during lifting and lowering operations.

 

Load Chain Collector
Some hoists may have a load chain collector, which is a device that keeps the excess chain neatly stored when the hoist is not fully extended. This feature helps to prevent the chain from becoming tangled or damaged.

 

Housing/Enclosure
The hoist components are typically enclosed in a sturdy housing made of metal to protect them from external elements and ensure safe operation.

 

Suspension and Trolley
DHP Electric chain hoists can be suspended from a fixed point or mounted on a trolley that allows horizontal movement along a beam or track. The suspension and trolley system enable the hoist to move the load horizontally as well as vertically.

 

固定式钢丝绳电动葫芦

How to Choose DHP Electric Chain Hoist

 

Power
One of the most critically important aspects of choosing an electric chain hoist is the power requirements based on the capacity of your hoist. What power is the job site wired to run? If your site is only wired for 120 volts, your choices are limited to lower-capacity hoists. When choosing an electric chain hoist capable of performing heavier lifts (over 2.5 tons), power requirements step up to a minimum of 230 volts but may also be wired for 460 volts. Knowing what your site has available allows you to determine if you will need alternative equipment.

 

Duty cycle
Once you've addressed the appropriate power requirements, it's essential to consider the duty cycle of the hoist. Many electrically powered pieces of equipment operate with a 25 percent duty cycle. For those unaware, a duty cycle refers to the duration of time equipment can operate within one hour. For instance, an electric hoist with a 25-percent duty cycle can run uninterrupted for 15 minutes before requiring a cool-down period.

 

Speed
A sometimes-forgotten aspect, and the next thing to consider in conjunction with the above-mentioned duty cycle, is how fast the hoist lifts a load against the height of lift. For example, say you're using a 5-ton hoist and lifting 60 feet in the air. With a lift speed of 11 feet per minute, that means for one lift, you are using just over five minutes of your duty cycle to raise the load. Will you need to make more than three lifts in an hour, or will that meet your needs? If you need more frequent trips, you could add a second hoist or, if possible, step down to a lower-capacity hoist and lessen the load while increasing lifting speed.

 

Mounting method
Another thing to consider is the style of mount you will require. With both hook tops and trolley tops available-depending on the hoist model-you must ask, which is your best option? For example, suppose you have headroom restrictions and need a trolley for your hoist. In that case, there are hoists designed with a trolley mount top that not only cut down the headroom taken up by the hoist itself but also remove the headroom eaten up by the separate trolley.

 

Mounting method (weight)
In conjunction with the headroom aspect, electric chain hoists weigh considerably more than their air and hand-operated counterparts. Often, you may find that to mount an electric chain hoist, you need a different hoist just to offset its weight. If you can mount your hoist before being in the air or have additional help already on the job site and prefer or require an electric hoist, then the weight is a non-issue.

 

Ambient conditions
What does your job site look like? Do you have excessive humidity, dust, dirt, or other pollutants in the air? Can you ensure that the hoist and control pendant remain dry and free of moisture that may cause issues with the electricity? These are all things that can and will affect the performance of an electric chain hoist. If you find that your site may compromise any of the above factors, perhaps there are better equipment options for this project than an electric hoist.

Low Clearance Electric Chain Hoist

 

How DHP Electric Chain Hoists Work

 

The Lifting Process
At the core of the electric chain hoist's operation is the electric motor, which initiates the lifting process. When the operator commands the hoist to lift a load via the control pendant, the electric motor springs to life. It draws electrical energy, which it converts into mechanical energy. This conversion is crucial for the ensuing steps of the lifting process.

 

Power Transmission
The mechanical energy from the motor is then transmitted to the gearbox. The gearbox plays a pivotal role in adjusting the motor's high-speed, low-torque output into a more usable form with lower speed but higher torque. This increase in torque is essential for lifting heavy loads, as it provides the necessary force to move the weight upward against gravity.

 

Chain Movement
With the gearbox adjusting the motor's output, the next step involves the movement of the lifting chain. This chain is looped around a sprocket, which is turned by the output shaft of the gearbox. As the sprocket turns, it pulls the chain, raising the hook-and the load attached to it-towards the hoist. The precision of this movement is governed by the control pendant, which allows the operator to adjust the speed and extent of the lift, ensuring the load is moved to the exact desired location.

 

Safety Mechanisms
Integral to the hoist's operation are its built-in safety mechanisms. The brake system, for instance, is automatically engaged when the motor is not running, preventing the load from falling back down. This system ensures that the load remains securely in place whenever lifting is halted or in the event of a power failure.Limit switches also play a crucial role in ensuring safe operation. These switches automatically stop the hoist from lifting or lowering once the hook reaches its maximum or minimum allowed height, preventing damage to the hoist and ensuring the safety of the operation.

 

Conclusion of Operation
Once the load has reached its destination, the hoist's brake system secures the load in place, allowing for safe detachment. The simplicity of the operation belies the sophisticated engineering principles at play, ensuring that electric chain hoists can reliably and safely manage heavy loads in various industrial settings.

 

 
How to Maintain DHP Electric Chain Hoist
 

 

Regular Inspection and Maintenance
Perform regular inspections of the hoist's components, including the chain, hook, motor, and controls. Look for signs of wear or damage and undertake necessary repairs or replacements to prevent malfunctions.

 

Lubrication
Keep the chain lubricated to ensure smooth operation and to prevent wear. Follow the manufacturer's recommendations on the type and frequency of lubrication.

 

Operator Training
Ensure that operators are properly trained in the use and safety features of the electric chain hoist. Understanding how to operate the hoist correctly minimizes the risk of accidents.

 

Load Capacity Adherence
Never exceed the hoist's rated capacity. Overloading the hoist can lead to equipment failure and poses a serious safety hazard.

 

Utilize Safety Devices
Always use the provided safety devices, such as emergency stops and hook latches. These features are designed to enhance the safety of operations.

 

Environmental Considerations
Be mindful of the operating environment. Electric chain hoists should not be used in explosive or corrosive environments unless specifically designed for such conditions.

 

Our Factory

 

Henan Zhongzao Industry Co., Ltd has a registered capital of 10 million yuan, which is located in Changyuan City, Henan Province, and we are professional manufacturer and seller of crane accessories.Our main products include crane spreader, crane hook sets, pulley sets, rolling pulleys etc.The company covers an area of 9600 square meters and has R & D technical team with rich practical experience and strong development ability.

 

Factory pictures
 

 

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Certificate
 

 

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FAQ
 

 

Q: What precautions should be taken during chain hoist?

A: Do not use the chain hoist to move people. Do not leave this equipment unattended while lifting a load. Spinning, twisting or trying to move the load horizontally is prohibited. The Chain hoist is only intended to lift a load vertically.

Q: How do you maintain an electric chain hoist?

A: Debris and rust are the most common sources of chain wear. If there's too much buildup of grit or rust, the chain can become difficult to move or stiff. Depending on what your chain hoist is used for, you should dismantle it completely for cleaning and oiling once or twice a year.

Q: Why is my electric hoist going down but not up?

A: Possible Solution: (i) Check connections with the wiring diagram. (ii) Check connections to switch and replace any damaged or faulty capacitor. (iii) Consult owners manual for specific instructions for hoist.. Electric hoist hook lowers but will not raise.A hoist jams up when it is used in a horizontal direction because it is designed to be used vertically. The mechanical gears on the inside will wind unevenly because of the hoist's angle.

Q: What are the risks of using a hoist?

A: It is important that safe working procedures are followed during hoisting to avoid accidents that can result in serious or fatal injuries. Problems include: selection of the wrong size sling – which can result in discomfort if the sling is too small, and/or the person slipping through if it is too large.

Q: What causes a chain hoist to slip?

A: Overloading: Although the clutch is designed to protect the hoist from overload situations, repeated or severe overloading can damage the clutch, causing it to slip even when lifting loads within the hoist's rated capacity.The electrical shock might cause due to operating the machine carelessly. It leads to serious health issues or even death. Electric hoists operate on electricity, so if there is a power shutdown, it can disrupt the work in the company.

Q: What is the voltage of an electric hoist?

A: Electric hoists of different voltages are available, 220v hoist, 380v hoist, 400v hoist, 415v hoist, 440v hoist, etc. Electric hoist with ≤1 KV, <1kv, and <50v are all available. Check electric hoist voltage overview to select the electric hoist with right voltage to your application.Lifting speeds are generally of the range 0.5 mtr/min to 15 mtr/min. It should be very critically handled as a little bit of carelessness might lead to hazards and accidents in the industries. The speed of the hoists depends on the weight of the materials to be lifted, i.e., the lifting capacity.

Q: Can you use a chain hoist at an angle?

A: Chain blocks are designed for lifting loads vertically and should not be used for horizontal or angle hoisting. 15. Extreme temperatures will reduce the durability of the hoist. Loads should be hoisted or lowered very slowly and carefully in extreme temperatures.

Q: When should you not use a hoist?

A: For instance, if the patient has fragile skin or any pressure sores, you could end up aggravating the condition by hoisting them. There may be another less harmful way of moving the patient without causing them any further injuries.

Q: What is the purpose of the electric hoist?

A: Electric hoists are material handling equipment that is used in lifting, lowering, and moving materials and products. They are positioned overhead and powered by an electric motor. The main types of electric hoists are the electric chain hoist and electric wire rope hoist.

Q: How long does a chain hoist last?

A: What is the expected lifetime of a hoist? Hoists, whether they are electric chain hoists, manual chain hoists, electric wire rope hoists or electric belt hoists are all manufactured with 10 years of serviceable life before a major overhaul or replacement is required.

Q: How long should a hoist be inspected?

A: 6 months
Unless there is an 'examination scheme' specifying other intervals, thorough examinations should be conducted every: 6 months, for lifting equipment and any associated accessories used to lift people. 6 months, for all lifting accessories. 12 months, for all other lifting equipment.

Q: What checks must be done before using a hoist and sling?

A: Wear and tear in the fabric can compromise the patient's safety during movement, so be sure to check that the sling is clean, the fabric is in good condition, the right fixings are being used and the sling is the right size for the patient. If any damage is identified, the sling needs to be replaced immediately.

Q: Which regulations state that a hoist should be checked every 6 months?

A: There is a legal requirement for patient hoists and other lifting accessories to be thoroughly examined or inspected every 6 months under LOLER (Lifting Operations and Lifting Equipment Regulations) - a set of regulations applying to all lifting equipment and lifting operations in the workplace – regardless.

Q: What is the difference between a chain hoist and an engine hoist?

A: The working principle of an electric engine lift is similar to a regular chain hoist, but the difference is that with electric hoist instead of having to pull the chain manually to lift an engine block or any other heavy objects with it, the hoist is equipped with an electric motor that will do the lifting for you.

Q: What is the duty cycle of a electric hoist?

A: For those unaware, a duty cycle refers to the duration of time equipment can operate within one hour. For instance, an electric hoist with a 25-percent duty cycle can run uninterrupted for 15 minutes before requiring a cool-down period.

Q: What is the load chain of an electric hoist?

A: Load chain is a specific type of chain that is used in electric chain hoists, pneumatic hoists, and manual chain hoists, aka come-alongs. It is specifically designed to lift loads vertically and move through the lifting mechanism without kinking or tangling.

Q: Why is my electric hoist going down but not up?

A: Possible Solution: (i) Check connections with the wiring diagram. (ii) Check connections to switch and replace any damaged or faulty capacitor. (iii) Consult owners manual for specific instructions for hoist.. Electric hoist hook lowers but will not raise.To troubleshoot electric chain hoists: 1) Check power source & connections. 2) Inspect for visible damage. 3) Test controls & brakes. For repairs: replace faulty components, lubricate moving parts, & ensure proper alignment.

Q: What precautions should be taken during chain hoist?

A: Do not use the chain hoist to move people. Do not leave this equipment unattended while lifting a load. Spinning, twisting or trying to move the load horizontally is prohibited. The Chain hoist is only intended to lift a load vertically.

Q: What are hoist safety rules?

A: Most of the safety precautions for operating a hoist are common sense ones: plan your lift ahead of time, make sure the machine is in good condition before you use it, do not make it lift anything heavier than its safe working load, ensure that the load is securely attached,

Q: What is the voltage of an electric hoist?

A: Electric hoists of different voltages are available, 220v hoist, 380v hoist, 400v hoist, 415v hoist, 440v hoist, etc. Electric hoist with ≤1 KV, <1kv, and <50v are all available. Check electric hoist voltage overview to select the electric hoist with right voltage to your application.All multi-leg chain slings exert a horizontal component of force, which increases as the angle from the vertical becomes greater. No chain sling should be used if the angle from the vertical exceeds 60˚, as beyond this point the forces in the legs drastically increase.

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